OptiFlowIndustrial
Industrial spatial intelligence for smart warehouse safety.
An AI-powered system utilizing existing CCTV infrastructure to monitor safety and optimize workflow in a logistics warehouse.
Project Information
Client
Logistics Firm
Year
2025
Role
AI Solution Provider
Scope
- Computer Vision
- AI Implementation
- Data Analytics
Overview
Deployed "OptiFlow Industrial" to monitor safety compliance and optimize movement in a 5,000m2 warehouse using AI and existing CCTV cameras.
The Challenge
Blind spots in the warehouse led to safety risks with forklifts. Traffic congestion and lack of data on movement paths caused operational inefficiencies.
The Solution
Implemented AI object recognition (YOLOv8) to track forklifts and workers. Used color clustering for role segmentation and perspective transformation to map video feeds to a 2D floor plan for velocity tracking.
Technology Stack
Core AI
- YOLOv8
- Deep Sort
Computer Vision
- OpenCV
- Perspective Transformation
Analytics
- K-Means Clustering
- Heatmap Analysis
Key Impact
Reduced accident risks by 40% through real-time speeding detection. Optimized travel paths by 25% using heatmap analysis. Saved thousands in hardware costs by leveraging existing cameras.
AI Object Detection
Heatmap Analytics
"The solution turned our 'dead' cameras into smart eyes. Measuring forklift speed without sensors is a breakthrough for our safety protocols."
